The SGe5 is a new, attractively priced punching – shearing cell for maximum sheet size of 2,500 mm x 1,250 mm. It provides all the inherent benefits of servo-electric technology and integrated – right angle shearing as the bigger Shear Genius® SGe 6/8 cell.

SERVO-ELECTRIC EXCELLENCE IN INTEGRATED PUNCHING AND SHEARING

The vast majority of all fabricated sheet metal components are rectangular, so a highly economical method to produce them is to perform first punching and then shear the components loose in the automatic process with an integrated right angle shear. The Shear Genius® philosophy is to provide one machine capable of transforming a full sized sheet into finished parts with highest possible material savings. Parts after shearing can be moved faster to final production stages without the need of costly secondary operations.

With Shear Genius® you can use pre-cut sheets, but normally standard size sheets are processed while major savings are achieved through efficient nesting trough NC Express Combi. Shear Genius5® can also be operated without the shear unit. When you need just a punching operation, Shear Genius5® can be operated just as high-accuracy, high-performance turret punch press.

Today, right angle shear technology is used throughout the industrial world in most varied applications, in independent production cells, or in central units within automatic material handling systems. You can also get yours from Prima Power.

Specifications +

  • Sheet size max: 2,500 mm x 1,250 mm
  • Ram / shearing force max: 23 tons
  • Punching capacity up to 8 mm
  • Shearing capacity 4mm Al / 3 mm MS / 2 mm SS
  • Max tools in turret / Max index tools 250 / 80
  • Hit speed max / Nibbling 700 / 1800  hpm
  • Positioning speed 108 m/ min
  • Index tool rotation speed 133 rpm
Specifications SGe5
Ram force 170 or 230 kN  [19,1 or 25.3 US Tons]
Punch stroke Electrical servo motor
Number of stations / max. tools in turret 20 pcs / 200 pcs
Tools Thick Turret, also other tooling styles available
Punch diameter max. 89 mm  [3.5 “]
CNC index tool  
    Number of stations standard 4 pcs / max. 10 pcs
    Punch diameter max. 89 mm  [3.5 “]
    Tool rotation max. 133 r/min
Material thickness max. 8 mm  [0.31″]
Sheet weight max. 1) 200 kg  [441 lbs]
Clamps pneumatic, 3 pcs
Sheet size X x Y, max 2,530 mm x 1,270 mm  [99.6 ” x 50 “]
Sheet size X x Y, max without repositioning 2,530 mm x 1,270 mm  [99.6 ” x 50 “]
Sheet size X x Y, min. 300 mm x 100 mm  [11.81 ” x 3.94 “]
X traverse length 2,584 mm (X-42…X2542)  [101.7 “]
X traverse axis speed, max. 90 m/min  [3,543.3 “/min]
Y traverse, length 1,317 mm (Y-25…Y1292)  [51.85 “]
Y traverse axis speed, max. 60 m/min  [2,362 “/min]
Positioning speed, max. 108 m/min  [4,251 “/min]
Hit speed max. 2)

Marking

Nibbling (1 mm)  [0.039 “]

25 mm between holes  [0.984 “]

250 mm between holes  [9.84 “]

 

1,800 1/min

700 1/min

390 1/min

150 1/min

Punching accuracy according to LKP-7100: 3)

Hole location deviation (X/Y axes), max.

Hole-to-hole distance deviation (X/Y axes), max.

Angular deviation (CNC Index Tool) max.

 

0.1 mm  [0.004 “]

± 0.05 mm  [± 0.002 “]

± 0.1°

Positioning accuracy according to VDI/DGQ 3441: 4)

Positional deviation Pa (X/Y axes)

Positional scatter Ps (X/Y axes)

 

0.08 mm / ± 0.04 mm  [0.003 ” / ± 0.0015 “]

0.04 mm / ± 0.02 mm  [0.0015 ” / ± 0.001 “]

Stroke depth numerically adjustable
Stroke length programmable
Ram speed programmable
Turret rotation speed 24 r/min
Tool change time 5) 0,5…2,5 sec
NC work memory TwinCat PC, 30 GB
Program transfer USB and Ethernet
Ethernet connection 100 MB
Front fuse  3 x 20 A (with 3 x 400 V)
Power consumption, average 6) 5 kVA / 4 kW
Compressed air consumption, average 8) 2.5 Nl/s  [5.5 cfm]
Compressed air consumption, Max. 4 Nl/s  [8.8 cfm]
Compressed air pressure min. 6 bar  [90 psi]
Total weight 14,000 kg  [23,549 lbs]
Work Chute Optional, 500 mm x 500 mm [19.7″ x 19.7″]
Punch motor cooling Water, closed circuit
Cooling capacity 0.152 kW / K
Central lubrication yes
Integrated right angle shear
Material thickness max. (shearing)  
    aluminium 4 mm  [0.157 “]
    steel Fe52 / Fe37 (max. 480 MPa) 3 mm  [0.118 “]
    stainless steel 2 mm  [0.078 “]
Material thickness min. 0.5 mm [0.019″]
Full stroke / shear, XxY 800 mm x 1250 mm [31.5″ x 49.2″]
Blade clearance setting Manual factory setting to 0,15 mm
Sheet size X x Y, max without repositioning 1,800 mm x 1,270 mm [70.87″ x 50″]
Loading device LD5
Compressed air connection (P1):  
    Min. compressed air pressure 6 bar
    Max. compressed air consumption 9 Nl/s (C6/LP6/SGE6)
    Max. compressed air consumption 12 Nl/s (C8/LP8/SGE8)
Sheet size max. (X x Y) 2,500 mm x 1,250 mm
Sheet size min. (X x Y) 600 mm x 300 mm
Sheet weight max. 200 kg
Sheet thickness max. 8 mm
Sheet thickness min. 0.5 mm
Suction cups in loading gripper 14 areas
Suction cup suction pressure Adjustable
Horizontal movement Cage induction motor
Horizontal movement speed 1 m/s
Vertical movement Cage induction motor
Loading station load max. 3,000 kg
Sheet stack height on loading station, max. 250 mm

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